The creation of great
bronze masterpieces is a time honored craft, dating from classical
antiquity through the Renaissance in the 15th century . Modern
technology has contributed some refinements to ensure a more uniform
quality, and greater possibilities.
The first and most
important step, is of course creating the original work of art. This is
where talent and training of the artist come together to turn that
magical spark of inspiration into a tangible object. This step for me
can take from a month to a year, depending on the project. Upon
completion, the sculpture is taken to an art foundry where the following
steps are followed.
1. When a bronze sculpture
is cast using the lost wax method, a flexible rubber mold is made from
the original model.
2. For each casting, a
positive hollow wax model is produced by pouring hot wax into the mold.
3. This wax model is
re-detailed, an often long and careful process, then
4. Dipped in a liquid clay
and silica, in successive layers to produce a ceramic shell of
sufficient strength to withstand the weight of the molten bronze. The
inside of the piece molded this way, to keep the final sculpture hollow.
5. The wax is melted out
of the ceramic shell (hence the name, the Lost Wax process) leaving a
hollow vessel shaped exactly like the original clay model. Then the
shell is preheated to 1900 degrees and
6. the molten bronze is
poured in and left to cool.
7. When the shell is
chipped away, the raw casting is revealed.
8. It is then sandblasted
and hand "chased", or finished, to its ultimate perfection , by the
skilled craftsmen of the foundry, in my case, Artworks in Berkeley.
9. Finally, the chased
bronze is treated with chemicals and heat to give it the patina colors
that can bring the piece to life. This patina is now a permanent part of
the sculpture, These wondrous colors are controlled corrosion. The
process involves undercoats, varied chemical sequences, and multiple
processes. The last step is sealing the work with hot wax, at which
moment the piece takes it's final appearance.